YKS710 2P 5000KW High Voltage Induction Motor IC81W Water Cooling


                    
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Basic Information

ItemSpecificationItemSpecification
Model NO.YKS710-2-5000KW-6KVNumber of StatorThree-Phase
Rotor StructureSquirrel-CageCasing ProtectionClosed Type
Starting ModeDirect on-line StartingCertificationISO9001, CCC
Rated Powerup to 25000kwFrequency50Hz/60Hz
Voltage6kv, 6.6kv, 10kv, 11kv, 13.2kv, 13.8kvProtection GradeIP55
Cooling MethodIC81WMounting TypeIMB3
Rotation DirectionBoth DirectionsInsulation ClassF
ColorCustomizableDuty TypeS1
Executive StandardIECTemperature Rise ClassB
Max Ambient Temperature40℃Altitude≤1000m above sea level
BearingSKF BearingTransport PackageStandard Seaworthy Packing
TrademarkCHANGLIOriginChina
HS Code8501530090Production Capacity500000 sets per year

Product Description

Y, YKS, YQF, YKK, YR, YRKS, YRQF and YRKK series high voltage three-phase induction motors were developed and launched by our company in the 1980s, with more than 30 years of development history. In recent years, with the upgraded performance of insulating materials, the adoption of low-loss silicon steel sheets, and continuous design optimization, motor losses have been effectively reduced and motor capacity improved. Combining our 60 years of experience in high voltage three-phase induction motor design and manufacturing, we have completed the latest round of optimization design to meet domestic and industrial market requirements. Test results show that the new series reaches or approaches the global advanced level in both technical and economic performance. These motors are mass-produced and exported to more than 20 countries and regions including Europe, America and Africa, as well as widely supplied across China, winning consistent recognition from end users.

This series adopts premium raw materials and mature manufacturing processes, featuring high efficiency, energy saving, low vibration, stable operation and convenient installation and maintenance.

Its power grades, electrical characteristics, mounting dimensions and tolerances comply with GB755 Rotating Electrical Machines - Ratings and Performance, IEC 60034-1 Rotating Electrical Machines - Ratings and Performance and relevant machinery industry standards.

In accordance with GB4942.1 and IEC 60034-5, there are 5 enclosure protection classes for this motor series: IP23, IP44, IP54, IP55 and IP56. IP23 motors can be converted to IP44 (pipe ventilation type) or IPW24 (weather-proof type). Custom protection classes are available upon customer request.

Per GB/T1993 and IEC 60034-6 (cooling methods for rotating electrical machines), three standard cooling options are available: IC01, IC611 and IC81W. Other cooling modes can be customized if required.

The standard construction and mounting arrangement is IMB3 (horizontal foot-mounted), conforming to GB997 and IEC 60034-7.

Based on rotor type, protection class and cooling method, the series is divided into 8 sub-series as shown below:

TypeProtection ClassCooling MethodSquirrel Cage RotorWound Rotor
Damp ProofIP23IC01Y SeriesYR Series
Weather ProofIPW24IC01YQF SeriesYRQF Series
Water-Air Cooled EnclosedIP44, IP54, IP55, IP56IC81WYKS SeriesYRKS Series
Air-Air Cooled EnclosedIP44, IP54, IP55, IP56IC611YKK SeriesYRKK Series

All technical data and external installation dimensions of 10kV motors in this catalogue can be adapted for 3kV, 10.5kV and 11kV versions with the same frame sizes.

Application

This motor series drives various equipment including compressors, fans, water pumps, chip removers, conveyors and other mechanical units. It serves as prime mover for mines, machinery plants, petrochemical facilities, power plants and other industrial and mining sites.

For loads with large rotary inertia such as blowers, coal mills, rolling mills, crushers and belt conveyors, customers shall provide relevant technical parameters and sign a technical agreement with us for customized design, to guarantee reliable motor operation.

Normal Operating Conditions

  • Altitude ≤ 1000m above sea level
  • Max ambient temperature: 40℃
  • Minimum ambient temperature: -15℃ for rolling bearing motors; 5℃ for sliding bearing motors; 5℃ for YKS and YRKS series
  • For YKS / YRKS: cooling water inlet temperature range 5℃ ~ 33℃
  • Monthly average maximum relative humidity 90% in humid months, meanwhile monthly average minimum temperature ≤25℃
  • Power supply frequency: 50Hz ±1%
  • Operating voltage deviation: within ±5% of rated voltage
  • Duty: continuous running S1

Construction Description

Y and YR are base models with IP23 protection and IC01 cooling. Derivative types include YKS (water-air cooled), YQF (weather-proof), YKK (air-air cooled), YRKS, YRQF and YRKK.

The motor adopts international popular box-type construction. Frame and end shields are steel plate welded for high rigidity and light weight. After removing the protective cover or cooler, internal inspection and access are available for easy installation and maintenance.

The stator uses external pressing structure. Stator windings adopt Class F insulation and anti-corona materials. Winding terminals are fixed by special reliable binding technology. The whole stator goes through VPI vacuum pressure impregnation with solventless Class F varnish, delivering outstanding insulation, moisture resistance and shock resistance.

Squirrel cage rotors are mostly cast aluminum type with low failure rate and stable operation. Copper bar squirrel cage rotors adopt advanced reliable welding and slot fixing technology. Wound rotors use Class F insulation and VPI impregnation treatment.

Two bearing configurations are optional: rolling bearing and sliding bearing, selected according to motor power, speed and protection requirements. Base bearing protection class is IP44; bearing protection will be upgraded for higher enclosure protection grades.

Rolling bearing version is equipped with on-line grease filling and draining ports, supporting non-stop oil replenishment and discharge with special tools.

Main terminal box is sealed to IP54. It is normally fitted on the right side (viewed from shaft extension), and can be switched to left side per request. Cable entry holes can be arranged upward, downward, left or right. Independent grounding terminals are equipped inside the box.

Starting Instruction for Y, YKS, YQF, YKK Induction Motors

Rotor thermal and pressure distribution are calculated via professional computer simulation to avoid premature motor damage caused by overload during startup. Customers shall comply with the following requirements:

  1. Moment of inertia of driven equipment (converted to motor speed) shall not exceed the allowable load J value listed in technical datasheet
  2. Terminal voltage during startup shall not be lower than 85% of rated voltage
  3. Load torque characteristic shall match typical pump or fan torque curve

Under above conditions, the motor allows two successive cold starts or one hot start, with natural coast-down interval between starts. Additional restart is permitted after 1 hour cooling if the startup limit is reached.

If the load inertia exceeds the listed value, frequent startup or heavy-load startup is required, please contact our engineering team for customized design confirmation.

Certification

ISO9001, CCC

Packaging & Shipping

Product: IC81W Water Cooled High Voltage Induction Motor YKS710 2P 5000KW
Package: Standard seaworthy export packing

General Parameter Range

Power range: 0.55KW ~20,000KW
Voltage range: 380V ~13.8KV
Shaft height: 80mm ~1120mm

Our Advantages

  • Wide available power coverage
  • Excellent starting performance
  • Suitable for all industrial sectors and global supply
  • High reliability to cut downtime and operating cost
  • Flexible customized design available
  • Witness FAT (Factory Acceptance Test), on-site or online

Quality Control

In-process Inspection

All measuring instruments are calibrated annually. Each component is inspected strictly as below:

PartInspection Items
Coil1. Raw material physical & chemical test2. Winding process inspection3. Winding dimension check
Iron Core1. Silicon steel sheet material test report2. Lamination burr and paint film inspection3. Lamination dimension check
Frame1. Weldment conformity certificate2. Finishing dimension inspection
Rotor1. Rotor core stacking inspection2. Conductor bar welding inspection3. Check conductor bar & end ring material, appearance, conductivity and dimension4. Slot bar fastening check5. Outer diameter and overall dimension check6. Dynamic balancing correction
Shaft1. Raw material & annealing inspection2. Finishing dimension check
Stator1. Core compactness check2. Core length and segment length check3. Winding insertion inspection4. Core loss test
Assembly1. Plain bearing dimension and surface quality inspection2. Air gap, stator-rotor axial alignment, inner fan and baffle clearance check3. Internal cleaning inspection4. Shaft center height and mounting dimension verification
Final Test1. Routine test2. Type test

Test Items

Every motor is fully tested before shipment, and a formal test report will be provided for each unit.

  • Routine test: Winding DC resistance, insulation resistance, high voltage withstand test, no-load current / power / loss, three-phase current unbalance, locked rotor current & torque, maximum torque, rotation direction, vibration (horizontal, vertical, axial), noise
  • Type test: Full load input power, full load current, stator loss, rotor loss, iron loss, mechanical loss, stray loss, slip, stator winding temperature rise, bearing temperature, hot insulation resistance, overload test, power factor, efficiency

After Sales Service

Warranty Terms

Standard warranty: 12 months from commissioning date or 18 months after delivery, whichever comes first. Extended warranty plan is available upon inquiry.


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YKS710 2P 5000KW High Voltage Induction Motor IC81W Water Cooling
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