8000kW IC86W Water Cooled Electric Motor 6000V Rated Voltage 3000Rpm


                    
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Product Highlights

High Efficiency & Energy Saving: Adopts low-loss silicon steel sheets and optimized electromagnetic design to cut energy consumption and boost output capacity.
Customizable Voltage & Power: Rated power reaches up to 25000kW with optional customizable voltages including 6kV, 10kV and 11kV.
Superior Insulation & High Reliability: F-class insulation with VPI vacuum pressure impregnation treatment delivers outstanding moisture-proof and impulse-withstanding performance.
Broad Application Coverage: Ideal for compressors, fans, pumps and mining machinery across diverse industrial sectors.
Flexible Protection & Cooling Options: Protection grades ranging from IP23 to IP56, with multiple cooling modes such as IC01, IC611 and IC81W.
Authoritative Certification: Compliant with ISO9001, CCC, CE, GB755 and IEC 60034-1 national and international standards.
Maintenance-Friendly Structure: Box-type construction enables easy access for installation and overhaul; rolling bearings support on-line oil replenishment without shutdown.
Proven Global Performance: Backed by over 30 years of manufacturing experience, these motors have been exported to more than 20 countries with stable and trusted operation.

Product Attributes


ItemSpecificationItemSpecification
CustomizationAvailableApplicationIndustrial, Universal
Operating SpeedConstant SpeedModel NO.YKS860-2-8000KW-6KV
Stator TypeThree-PhaseRotor StructureSquirrel-Cage
Enclosure TypeClosed TypeNumber of Poles2p-16p
Starting ModeDirect On-line StartingCertificationISO9001, CCC, CE
Rated PowerUp to 25000kWFrequency50Hz/60Hz
Voltage6kV, 6.6kV, 10kV, 11kV, 13.2kV, 13.8kVProtection GradeIP55
Cooling MethodIC81W / IC86WMounting ArrangementIM1001
Rotation DirectionBi-directionalInsulation ClassF
ColorCustomizableDuty TypeS1
Executive StandardIEC60034-1Temperature Rise ClassB
Ambient Temperature-60℃ ~ +50℃Altitude≤1000m
Bearing BrandSKFPackagingStandard Seaworthy Packing
TrademarkCHANGLIOriginChina
HS Code8501530090Annual Production Capacity500000 sets

Product Description

The Y, YKS, YQF, YKK, YR, YRKS, YRQF and YRKK series high voltage three-phase induction motors were developed and launched by our company in the 1980s, with more than 30 years of iteration history. Thanks to continuous upgrades in insulation materials, adoption of low-loss silicon steel sheets, grade promotion and design optimization, all types of motor losses are reduced while power capacity is improved. Combining our 60 years of experience in high voltage three-phase induction motor design and manufacturing, we have carried out the latest round of optimization to meet domestic and industrial market demands. Test results show that this new series reaches or approaches the world advanced level in both technical and economic indicators. Mass production has been realized, and products are sold widely across China and exported to over 20 countries and regions including Europe, America, Africa, Hong Kong and Macao, winning consistent positive feedback from end users.

Manufactured with premium raw materials and mature production processes, this series features high efficiency, energy saving, low vibration, stable operation and convenient installation and maintenance.

Its power ratings, electrical performance, mounting dimensions and tolerances conform to GB755 Rotating Electrical Machines – Ratings and Performance, IEC 60034-1 Rotating Electrical Machines – Ratings and Performance, as well as relevant machinery industry standards.

In accordance with GB4942.1 and IEC 60034-5, there are five enclosure protection grades: IP23, IP44, IP54, IP55 and IP56. IP23 motors can be converted to IP44 (pipe ventilation type) or IPW24 (weather-protected type). Custom protection grades are available upon request.

Three standard cooling methods are offered per GB/T1993 and IEC 60034-6: IC01, IC611 and IC81W. Other cooling modes can be customized as required.

The standard construction and mounting form is IMB3 (horizontal foot-mounted), complying with GB997 and IEC 60034-7 Rotating Electrical Machines – Constructional Types and Mounting Arrangements.

Based on rotor type, protection class and cooling method, the series is divided into 8 sub-models as shown below:


Model SeriesProtection ClassCooling MethodSquirrel Cage RotorWound Rotor
Drip-proofIP23IC01Y SeriesYR Series
Weather-protectedIPW24IC01YQF SeriesYRQF Series
Air-water Cooled Closed TypeIP44, IP54, IP55, IP56IC81WYKS SeriesYRKS Series
Air-air Cooled Closed TypeIP44, IP54, IP55, IP56IC611YKK SeriesYRKK Series

The technical data and overall installation dimensions of 10kV motors listed in this catalogue can be adapted for 3kV, 10.5kV and 11kV specifications of the same frame size.

Application

This series is designed to drive general machinery such as compressors, ventilators, water pumps, unloaders and conveying equipment, serving as prime movers for mines, machinery plants, petrochemical facilities, power plants and other industrial and mining enterprises.

For motors driving equipment with large rotary inertia including blowers, coal mills, rolling mills, crushers and belt conveyors, customers need to provide relevant technical parameters and sign a technical agreement with us for targeted design, to guarantee reliable motor operation.

Normal Operating Conditions

  • Altitude: Not exceeding 1000 m above sea level
  • Maximum ambient temperature: ≤40℃; minimum ambient temperature: -15℃ for rolling bearing motors, 5℃ for sliding bearing motors; minimum ambient temperature for YKS and YRKS: 5℃
  • For YKS / YRKS air-water cooled motors: cooling water inlet temperature 5℃ ~ 33℃
  • Humidity condition: monthly average maximum relative humidity ≤90% in humid months, with monthly average minimum temperature ≤25℃
  • Power frequency: 50Hz ±1%
  • Supply voltage deviation: within ±5% of rated voltage
  • Duty: S1 continuous operation

Construction Description

Y and YR are the base models with IP23 protection and IC01 cooling. Derivative models including YKS (air-water cooled), YQF (weather-protected), YKK (air-air cooled), YRKS, YRQF and YRKK are developed from the base design.

These motors adopt internationally popular box-type construction. The frame and end shields are steel plate welded, featuring high rigidity and light weight. After removing the protective cover or cooler, internal inspection and access are possible for easy installation and maintenance. The stator adopts external press-fit structure. Stator windings use F-class insulation and anti-corona materials. Winding terminals are fixed with special reliable binding techniques, and the whole stator undergoes VPI vacuum pressure impregnation with F-class solventless varnish, delivering stable insulation, moisture resistance and impulse resistance.

Most squirrel-cage rotors are cast aluminum type with low failure rate for dependable operation. Copper bar squirrel-cage rotors adopt advanced reliable welding and slot fixing processes. Wound rotors are equipped with F-class insulation and also processed by VPI impregnation.

Two bearing types are available: rolling bearing and sliding bearing, selected according to motor power and speed. The base bearing protection grade is IP44 and will be upgraded together with higher motor enclosure protection.

Rolling bearing versions are fitted with on-line oil filling and draining devices, allowing lubricant replenishment and discharge without stopping the motor.

The main terminal box is sealed at IP54 grade. It is normally mounted on the right side (viewed from shaft extension), and can be rearranged to the left side per customer request. Cable entry holes can be oriented upward, downward, left or right, and an independent grounding terminal is provided inside the box.

Starting Instruction for Y, YKS, YQF, YKK Induction Motors

Finite element thermal and stress simulation is performed on squirrel cage rotors to avoid premature damage caused by overload during startup. Customers shall comply with the following requirements:

  • The total moment of inertia of driven equipment (converted to motor speed) shall not exceed the allowable load J value listed in technical data sheet
  • The terminal supply voltage shall remain no less than 85% of rated voltage during starting
  • The load torque characteristic shall match that of fans or pumps

When the above conditions are satisfied, the motor allows two successive cold starts or one hot start, with natural coast-down between attempts. A further restart is permitted only after a 1-hour waiting period once the start limit is reached.

If the load inertia exceeds the specified value, frequent starting or heavy-load startup is required, please contact our engineering team for customized design to ensure reliable starting performance.

Certifications

ISO9001, CCC, CE, GB755, IEC60034-1

Packaging & Shipping

Product: 8000kW IC86W Water Cooling Electric Motor, 6000V, 3000Rpm
Power range: 0.55kW ~ 20000kW
Voltage range: 380V ~ 13.8kV
Shaft height: 80mm ~ 1120mm
Packing: Standard seaworthy export packing

Our Advantages

Wide available power range
Excellent starting characteristics
Suitable for all industrial segments and global supply projects
High reliability to cut downtime and operational costs
Customizable design for flexible application
FAT witness test available on-site or remotely online

Quality Control

All measuring instruments and gauges are calibrated annually. Strict inspection is implemented for every component as below:


PartInspection Items
Coil1. Raw material physical & chemical test2. Winding process inspection3. Winding dimension check
Iron Core1. Silicon steel sheet material test report2. Lamination burr and coating inspection3. Lamination dimension verification
Frame1. Welding qualification certificate2. Finishing machining inspection
Rotor1. Core stacking inspection2. Conducting bar welding inspection3. Check bar & end ring material, appearance, conductivity and dimension4. Verify bar fastening in slots5. Dimension check including core outer diameter6. Dynamic balancing correction
Shaft1. Raw material and annealing inspection2. Finishing dimension check
Stator1. Core stacking compactness test2. Core length and segment length check3. Winding insertion inspection4. Core loss test
Assembly1. Plain bearing dimension and surface quality inspection2. Air gap, stator-rotor axial alignment, inner fan and wind shield gap check3. Internal cleaning inspection4. Shaft center height and mounting dimension verification
Test1. Routine test2. Type test

Test Items

Every motor must complete factory acceptance test before shipment, and a formal test report will be supplied with each unit.
Routine Test

  • Three-phase DC resistance of windings
  • Winding insulation resistance to earth
  • Winding high voltage withstand test
  • No-load current
  • No-load power
  • No-load loss
  • Three-phase no-load current unbalance
  • Locked rotor current
  • Locked rotor torque
  • Maximum torque
  • Rotation direction
  • Vibration (horizontal, vertical, axial)
  • Noise

Type Test

  • Full load input power
  • Full load current
  • Stator winding loss
  • Rotor winding loss
  • Iron loss
  • Mechanical loss
  • Additional stray loss
  • Full load slip
  • Stator winding temperature rise
  • Bearing temperature
  • Hot insulation resistance
  • Overload test
  • Full load power factor
  • Efficiency

After Sales Service

Warranty Terms

Standard warranty: 12 months from commissioning or 18 months from delivery, whichever comes first.
Extended warranty service is available upon inquiry.


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8000kW IC86W Water Cooled Electric Motor 6000V Rated Voltage 3000Rpm
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