2250kW IEC High Voltage Induction Motor YKS Series IC81W Air-Water Cooled Squirrel Cage HV Motor IP54 IMB3


                    
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Product Highlights

Customizable Color: Color can be customized to meet specific user requirements.
Wide Power Range: Rated power available up to 20,000 kW for diverse industrial needs.
Flexible Voltage Options: Supports 6kV, 6.6kV, 10kV, 11kV, 13.2kV, and 13.8kV voltages.
Multiple Cooling Methods: Offers IC01, IC611, and IC81W cooling methods with customization options.
High Efficiency Design: Utilizes low-loss silicon steel sheets for energy saving and high efficiency.
Reliable Bearing System: Equipped with SKF bearings and on-line oil filling and draining device.
Comprehensive Certifications: Certified with ISO9001, CCC, and CE standards for global compliance.
Robust Construction: Features welded steel plate frame with F-class insulation and VPI treatment.

Product Attributes

ItemSpecificationItemSpecification
CustomizationAvailableApplicationIndustrial, Universal
Operating SpeedConstant SpeedModel NO.YKS500-2-2250KW-6.6KV
Stator PhaseThree-PhaseRotor StructureSquirrel-Cage
Casing ProtectionClosed TypeNumber of Poles2p-16p
Starting ModeDirect on-line StartingCertificationISO9001, CCC, CE
Rated Powerup to 20000kwFrequency50Hz/60Hz
Voltage6kv, 6.6kv, 10kv, 11kv, 13.2kv, 13.8kvProtectionIP54
Cooling MethodIC81WMountingImb3
Rotation DirectionBothInsulationF
ColorCan Be CustomizedDuty TypeS1
StandardIECTemperature RiseB
Ambient Temperature40 Degree Max.Altitude Above Sea Level1000m
BearingSKF BearingTransport PackageStandard Seaworthy Packing
TrademarkCHANGLIOriginChina
HS Code8501530090Production Capacity500000

Product Description

Y, YKS, YQF, YKK, YR, YRKS, YRQF and YRKK series high voltage three-phase induction motors are new products introduced and developed by our company back in the 1980s, with more than 30 years of development history. In recent years, with improved insulation material performance, adoption of low-loss silicon steel sheets, upgraded performance levels and optimized design, the motors feature reduced various losses and increased power capacity. Drawing on our 60 years of experience in high voltage three-phase induction motor design and manufacturing, we have carried out the latest round of optimization and redesign to satisfy domestic national and industrial market demands. Test results verify that this new product series reaches or approaches the world’s advanced level in both technical and economic performance. These motors are mass-produced and exported to more than 20 countries and regions including Europe, America, Africa, Hong Kong, Macao, as well as widely supplied across mainland China, winning favorable feedback from end users.

Adopting premium raw materials and mature manufacturing processes, this series motor delivers high efficiency, energy saving, low vibration, stable operation and easy installation & maintenance.

Its power grades, electrical performance, mounting dimensions and tolerances comply with GB755 Rotating Electrical Machines – Ratings and Performance, IEC 60034-1 Rotating Electrical Machines – Ratings and Performance and relevant machinery industry standards.

In accordance with GB4942.1 and IEC 60034-5, this motor series provides 5 enclosure protection grades: IP23, IP44, IP54, IP55 and IP56. IP23 motors can be converted to IP44 (pipe ventilation type) or IPW24 (weather-proof type). Custom protection classes are available upon request.

Per GB/T1993 and IEC 60034-6, three standard cooling modes are optional: IC01, IC611 and IC81W. Other cooling configurations can be customized as required.

The standard structure and mounting arrangement is IMB3 (horizontal foot-mounted), conforming to GB997 and IEC 60034-7 for motor structure and mounting type codes.

Based on rotor type, protection class and cooling method, the series is divided into 8 sub-models:

ModelProtection classCooling methodSquirrel cage rotorWound rotor
Damp proofIP23IC01Y series motorYR series motor
Weather-proofIPW24IC01YQF series motorYRQF series motor
Air-water cooled enclosedIP44, IP54, IP55, IP56IC81WYKS series motorYRKS series motor
Air-air cooled enclosedIP44, IP54, IP55, IP56IC611YKK series motorYRKK series motor

The technical data and external installation dimensions of all 10kV motors listed in this catalogue can be adapted for 3kV, 10.5kV and 11kV specifications of the same frame size.

Application

This series of high voltage motors is designed to drive general machinery such as compressors, fans, water pumps, material handling equipment, conveyors and other mechanical units. They serve as prime movers for mines, machinery plants, petrochemical facilities, power plants and other industrial & mining enterprises.

If ordered for equipment with large rotary inertia such as blowers, coal mills, rolling mills, crushers and belt conveyors, customers shall provide relevant technical parameters and sign a technical agreement with us. This is the basis for customized design to guarantee reliable motor operation.

Normal Operating Conditions

  • Altitude ≤1000m above sea level
  • Max ambient temperature: 40ºC; Minimum ambient temperature: -15ºC for rolling bearing motors, 5ºC for sliding bearing motors; YKS and YRKS series minimum ambient temperature: 5ºC
  • For YKS and YRKS air-water cooled motors: cooling water inlet temperature 5~33ºC
  • Average maximum relative humidity in the wettest month ≤90%, with average minimum temperature of that month ≤25ºC
  • Power supply frequency: 50Hz±1%
  • Operating voltage deviation: within ±5% of rated voltage
  • Duty: continuous running duty S1

Construction Description

Y and YR are the base series with IP23 protection and IC01 cooling. Derivative versions cover other protection and cooling types including YKS (air-water cooled), YQF (weather-proof), YKK (air-air cooled), YRKS, YRQF and YRKK.

The motor adopts internationally popular box-type construction. The frame and end shields are fabricated by welded steel plates with high rigidity and light weight. After removing the protective cover or cooler, internal inspection and access are available for easy installation and maintenance. The stator uses outer pressing structure. Stator windings use F-class insulation and corona-resistant materials. Winding terminals are fixed by special reliable binding techniques. The entire stator undergoes VPI vacuum pressure impregnation with F-class solventless varnish, delivering outstanding insulation, moisture resistance and shock resistance.

Most squirrel-cage rotors in this series are cast aluminum rotors with low risk of rotor bar breakage and stable running. Copper-bar squirrel-cage rotors adopt advanced, reliable welding and slot fixing technology. Wound rotors use F-class insulation and also go through VPI impregnation treatment.

Two bearing types are available: rolling bearing and sliding bearing, selected according to motor power and speed. The base protection grade for bearings is IP44; bearing protection will be upgraded accordingly for higher motor enclosure protection grades.

Motors fitted with rolling bearings are equipped with on-line oil filling and draining assemblies, allowing lubricant replenishment and discharge without machine shutdown using special tools.

The main terminal box is sealed with IP54 protection. It is normally mounted on the right side (viewed from the drive end), and can be arranged on the left side per customer request. Cable entry ports can be oriented upward, downward, left or right. Separate earthing terminals are provided inside the box.

Starting Instruction for Y, YKS, YQF, YKK Induction Motors

Advanced computer simulation calculates temperature and stress distribution for squirrel cage rotors to prevent premature motor damage caused by overload during startup. Customers shall comply with the following requirements:

  • The moment of inertia of driven rotating parts (converted to motor speed) shall not exceed the allowable load J values specified in the technical data sheet
  • Terminal voltage at motor terminals during startup shall not be lower than 85% of rated voltage
  • Load torque characteristic matches typical pump or fan torque curve

Under above conditions, the motor permits two successive cold starts or one hot start, with natural coast-down between starts. Any further restart shall be carried out after a one-hour waiting period.

If the inertia of driven equipment exceeds the listed load J value, frequent starting is required, or heavy-load startup is needed, please contact our engineering team for customized design confirmation to ensure safe and reliable starting performance.

Certifications

IEC High Voltage Asynchronous Motor 2250kw, Yks Series, Water Cooling, IC81W

Packaging & Shipping

Power range: 0.55KW ~20,000KW
Voltage range: 380V to 13.8KV
Shaft height: 80mm-1120mm
IEC High Voltage Asynchronous Motor 2250kw, Yks Series, Water Cooling, IC81W

Our Advantages

  • Wide available power range
  • Excellent starting performance
  • Suitable for all industry segments and global supply scenarios
  • Superior reliability to cut downtime and operational costs
  • Highly flexible customizable design
  • Witness Factory Acceptance Test (FAT) available online or on-site

Quality Control

In-process Inspection & Quality Control

All measuring instruments and gauges are calibrated annually.

PartInspection item
Coil1. Physical and chemical tests for raw materials2. Coil winding process inspection3. Winding dimension inspection
Iron Core1. Physical and chemical test report for silicon steel sheet material2. Lamination burrs and paint film inspection3. Dimensional inspection of laminated steel sheet
Frame1. Cold welding parts conformity certificate2. Finish machining inspection
Rotor1. Rotor core lamination inspection2. Conducting bar welding inspection3. Check the material, appearance, conductivity and size of the conducting bar end ring4. Check the fastening of the conducting bars in the slots5. Dimensional check including iron core outer diameter6. Dynamic balance correction
Shaft1. Raw material and annealing inspection2. Finish machining inspection
Stator1. Iron core compactness check2. Check iron core length and segment length3. Winding insertion check4. Iron loss test
Assembly1. Plain bearing size and surface quality check2. Air gap measurement, stator & rotor core axial alignment, inner fan and wind shield clearance check3. Internal motor cleanliness inspection4. Shaft center height and installation dimension verification
Test1. Routine test2. Type test

Test Items

Every motor must complete factory acceptance testing before shipment, and a formal test report will be supplied for each unit.

  • Routine test items:
    Winding three-phase DC resistance, winding insulation resistance to ground, winding withstand voltage test, no-load current, no-load power, no-load loss, three-phase no-load current unbalance, locked rotor current, locked rotor torque, maximum torque, rotation direction, vibration (horizontal, vertical, axial), noise
  • Type test items:
    Full load input power, full load current, stator winding loss, rotor winding loss, iron loss, mechanical loss, stray loss, full-load slip ratio, stator winding temperature rise, bearing temperature, hot winding insulation resistance, overload test, full-load power factor, efficiency

IEC High Voltage Asynchronous Motor 2250kw, Yks Series, Water Cooling, IC81W

After Sales Service

Warranty Period

Standard warranty: 12 months from commissioning or 18 months from delivery, whichever occurs first.
Extended warranty options are available upon request.


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2250kW IEC High Voltage Induction Motor YKS Series IC81W Air-Water Cooled Squirrel Cage HV Motor IP54 IMB3
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